
Vantage Point: More Than Just a New Roof -- It's a New Look!
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Berridge VANTAGE POINT reroofing system combines a new aesthetic look with simple mechanical attachment over existing flat built-up roofs that will last for years to come. VANTAGE POINT is more than just a patchup or a re-roof solution; it is a permanent new roof with a new higher profile which gives your old building a totally new look. The sloped, light weight, self supporting metal panels need no substrate, thus avoiding extra weight and cost. They provide a watertight standing seam that sheds water in contrast to dated, flat built-up roofs which are subject to water ponding and subsequent leakage.
Berridge Vantage Point Case Histories
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Eglin Air Force Base Dorm 19 |
Mississippi Gulf Coast College |
69th Street Waste Treatment Facility |
No Tear-Off Required!
Two High-Quality Structural/Architectural Panel to Choose FromThe ZEE-LOCK or CEE-LOCK architectural/structural standing seam roof systems.
Single-Source Convenience:The installer orders all necessary coil material & components and all pre-cut retrofit roof system framing members from Berridge.
TYPICAL VANTAGE POINT RETROFIT ROOF ASSEMBLY |
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A Retrofit Design Checklist for Architects & Designers:
Roof Design:
Low slope to steep mansard profile. Intersecting planes such as hips, dormer and valleys should be kept to a minimum.
Penetrations:
Minimize penetrations such as skylights, curbs for roof-mounted heating or air-conditioning units, etc.
Thermal & Mechanical Considerations:
Insulation:
The space between the old and new roof allows for low cost, blanket insulation to greatly reduce heating and cooling costs.
Vapor Barrier (if required):
A vinyl vapor barrier on the underside of the blanket insulation avoids condensation from the building penetrating insulation and reaching the framing system and roof panels.
Mechanical Equipment:
Any existing and new mechanical equipment should be located at ground level to reduce penetrations.
Ventilation:
The new attic space can be vented with ridge vents or louvers.
Thermal Movement:
Accomodated at the eaves and with inner rib expansion joints.
VANTAGE POINT SPECIFICATIONS
(To use in your document, select all text, copy <CTRL-C> and paste <CTRL-V>)
SECTION
07610
A. Section Includes: Preformed and prefinished metal roofing panels,
fasteners, clips, perimeter and penetration flashings, closures, insulation, sealant,
gutters, seam caps, trim, vapor barriers, expansion joint covers, Retrofit Roof structural
subsystem open web framing members, including cold-form track, C-Channel, Framing
Sections, Purlins and miscellaneous accessories required to complete the retrofit framing
and roofing enclosure as indicated by Contract Documents.
B.
Section 05500: Miscellaneous metal fabrication.
C.
Section 06100: Rough Carpentry.
D.
Section 07631: Flashing and Sheet Metal Gutters.
E.
Section 07900: Sealants.
1.03 REFERENCES
2. A525: Standard Specification for General Requirements
for Steel Sheet, Zinc-Coated (Galvanized) by the Hot-Dip Process.
3. A792: Specification for Steel
Sheet, Aluminum-Zinc Alloy-Coated by the Hot-Dip Process.
4. E283: Test Method for Rate of Air Leakage Through
Exterior Windows, Curtain Walls, and Doors.
5. E330: Test Method for Structural Performance of Exterior
Window, Curtain Walls, and Doors by Uniform Static Air Pressure Difference.
6. E331: Standard Test Method for Water Penetration of
Exterior Windows, Curtain Walls, and Doors by Uniform Static Air Pressure Difference.
2. Panels, Cleats and other
components required for specific project conditions.
2. Retrofit Roof Framing
Structural Subsystem, composed of cold-formed track, c-channel, purlins, framing members
and hat sections, designed in accordance with necessary live, wind, dead and existing
structural requirements.
4. Manufacturer is
responsible for providing evidence acceptable to Architect that Manufacturers
specified roof system is capable of meeting thermal, wind uplift, and performance
requirements specified.
2. Interface
between panel and expansion clip shall provide for applicable thermal movement in each
direction along the longitudinal direction.
3. Location
and sizes of metal roofing rigid connectors shall be as indicated on engineers
certification and located on shop drawings.
2. Panel Clip Requirements: Connection of panel anchor clips to purlins shall
be designed to resist loads developed by pressures with proper regard for prying forces
and/or bending due to eccentric loading. Performance shall be evaluated at extreme
positions of thermal movement. A 1/3 increase in allowable load is permitted for wind
pressures. Allowable stresses for design shall be in accordance with specifications in
AISI Cold Formed Steel Design Manual; factor of safety on testing of
connections shall be 2.5.
3. Deflection
Limits: Installed roof system, including framing and deck, shall carry positive uniform
design loads with maximum system deflection of L/240 as measured at rib (web) of panel.
2. Completed
metal roof system, including vapor barrier, shall have maximum static pressure air
infiltration of 0.02 cfm/square foot with 6.24 psf air pressure differential when tested
in accordance with ASTM E283.
3. No measurable water penetration
(dynamic pressure), other than condensation, when exposed to dynamic rain and at 6.24 PSF
air pressure differential for not less than fifteen minutes duration, when tested in
accordance with ASTM E331.
4.
Calculated
pull-out capacities for purlins and fasteners shall be certified by registered
professional engineer. Minimum safety factor for anchoring fasteners into metal shall be
2.35. Minimum safety factor for anchoring fasteners into concrete shall be 4.0.
5. Entire roofing system (metal
panels, flashings, expansion joints, and retrofit roof structural subsystem), are to be
detailed to provide weathertight roof under peak weather conditions.
2. Include metal thicknesses and
finishes, panel lengths, joining details, anchorage details, flashings and special
fabrication provisions for termination and penetrations. Also indicated purlins and clip
locations, cold formed open web framing members, thermal
expansion provisions, and special supports. Submittal shall include manufacturers
written comments, all fastener descriptions and spacings, sealant description and
locations, bend radii, metal thicknesses, and other pertinent information.
3. Indicate relationships with
existing roof structural framing.
4. Distinguish between factory and
field assembly work.
5. Submit erection drawings
showing proposed sequence of laying panels. Provide manufacturers instructions for
storage, handing, and installation, and their standard construction details for conditions
on this Project..
6. Shop drawings must be submitted
and returned as acceptable prior to beginning field or factory fabrication.
b. Empirical
calculations for roof panel and clip-to-panel performance will not be accepted.
b. Each
prequalified manufacturer shall provide complete and current data for specified roof
system as follows:
2) Uniform
ultimate wind uplift load capacity test for metal roof panels as specified.
3) Ultimate
pull-out capacity for panel clips, tested as specified.
4) UL 90
Classification test data as specified.
5) Model Load
Test per ASTM 330 Modified
6) Static air
infiltration resistance test data as specified.
7) Water
penetration test data as specified.
8) Purlin and
fastener pull-out calculations as specified.
b. Include
initial report, progress reports, and final report.
c. Submit letter
of certification from manufacturer that roof installation is in accordance with shop
drawings and manufacturers requirements, and that entire roof installation will be
issued specified Watertightness Warranty.
1.06 QUALITY ASSURANCE
b.Architect will determine acceptability of installer prior to award of Contract.
3. Installer must have
successfully completed minimum of five (5) significant installations of preformed metal
roofing systems, including installation of long, field-formed panels. Submit complete
description of each previous project, including name and phone numbers of representatives
of the Owner, Architect, Manufacturer, and Contractor.
4. Submit name and resume of
installers proposed job superintendent, including list of similar projects completed
by superintendent.
5. Architect reserves right to
inspect fabrication facilities of installer in determining qualifications.
6. Installer must execute 100% of
metal roof system installation with installers own employees.
2. Other trades involved in or
affected by installation of metal roof system shall attend.
3. Advise Architect of scheduled
meeting dates minimum of three (3) days in advance.
4. Review progress of other
construction activities and preparations for particular activity under construction at
each pre-installation conference.
5. Record significant discussions
and agreements/disagreements of each conference, along with approved schedule. Distribute
record of meeting to everyone concerned, promptly, including Owner and Architect.
6. Do not proceed if conference
cannot be successfully concluded. Initiate whatever actions are necessary to resolve
impediments to performance of Work and reconvene conference at earliest feasible date.
C.
Provide protective interleaving between contact areas of exposed
surfaces to prevent abrasion during shipping, storage and handling.
F.
Handle materials to prevent damage to surfaces, edges and ends of
roofing sheets, sheet metal items and substructural framing members. Damaged material shall be rejected and removed
from site.
2. Do not overload roof with
stored materials.
3. Support no roof-mounted
equipment directly on roofing system.
1.08 SCHEDULING
2. Will not chalk in excess of
numerical rating of 8 when measured in accordance with standard procedures specified in
ASTM D 659-74;
3. Will not peel, crack, chip or
exhibit any other mechanical failure of paint to adhere to the substrate.
B.
Provide Watertightness Warranty executed jointly by the roof system
manufacturer and installer which warrants the installed system to be free of leaks and
free from defects in materials and workmanship for a period of twenty (20) years from date
of substantial completion of roofing project.
1.10 SUBSTITUTIONS:
PART 2:
PRODUCT
2.01 ACCEPTABLE MANUFACTURERS
2.02 SHEET MATERIALS
2.03 STRUCTURAL SUBSYSTEM FRAMING MATERIALS
2.04 ACCESSORY MATERIALS
2.04 FABRICATION:
2.05 PREFORMED METAL ROOFING SYSTEM:
2. Panels shall be site-formed with the
Berridge Model SP-21-X Portable Roll Former in continuous lengths from ridge to eave or
factory-formed in continuous lengths (maximum 40'-0")
3. Continuous Zee Rib shall
be 1-3/8" wide and 2-1/8" in height. Rib
shall be connected to purlin with two #12-14 x 1"
self-drilling/tapping fasteners [Zee Clips spaced at 3'-0"].
4. Optional Vinyl Weatherseal (U.S. Patent 5134825) to be factory-installed over
Continuous Zee Rib.
5. Sidelap to be machanically seamed
with a powered seamer.
6. When required, panel assembly to
bear Underwriters Laboratories Label UL90,
pursuant to Construction Number 312 for open
framing conditions, either uninsulated or with blanket insulation; 335 or 335 (mod.) with
rigid board insulation or 403 over solid substrate and applicable Fire Ratings.
7. Certification shall be
submitted, based on independent testing
laboratory, indicating no measurable water penetration or air leakage through the system
when tested in accordance with ASTM E-331-86 and E-283-84.
2. Standing seam to be of an
interlocking, snap-lock design.
3. Panels shall be site-formed with the
Berridge Model CL-21 Portable Roll Former in continuous lengths from ridge to eave or
factory-formed to maximum 40'-0".
4. Continuous Cee Rib to be
1-3/8" wide and 2-1/8" in height. Rib
shall be connected to purlin with two #12-14 x 1"
self-drilling/tapping fasteners [Cee-Clips at 3'-0" max.].
5. Optional Vinyl Weatherseal (U.S. Patent No. 4641475) to be
factory/machine-installed over Continuous Cee Rib.
6. When required, Panel assembly to bear Underwriters Laboratories Label
UL90, pursuant to Construction Number 334 and applicable Fire Ratings.
7. Certification shall be submitted, based on independent testing laboratory, indicating no measurable water
penetration or air leakage through the system when tested in accordance with ASTM E-331-86
and E-283-84.
C.
Batten Seam Roof System:
2. Panels shall be site-formed with the
Berridge model BP-21 Portable Roll Former in continuous lengths from ridge to eave or
factory fabricated to 40'-0" max.
3. Snap-On Battens shall be 2"
wide and 1 3/4" in height.[Nominal installed height of 2"]. Battens shall be
roll-formed.
4. Attachment to structural
supports with 3-1/2" Cadmium Plated screws through the hidden Batten Clip and the top
crown of the Deep Vee Panel. Maximum spacing 50" on center for open span structural
supports.Intermediate Batten Clips attached through the top crown of the Deep Vee Panel,
20" on center maximum with #10 x
3/4" TEK screws.
5. Attachment to solid sheathing shall
be with 3-1/2" long ring shank
Galvanized roofing nails through the hidden Batten
Clip and the top crown of the Deep Vee Panel spaced
20" on center.
6. Two Batten Clips shall be used at
the eaves and on both sides of the miter at change of slope.
7. When required, panel assembly shall
bear Underwriters Laboratories Label UL90, pursuant to Construction Number 262.
D. Concealed Continuous Anchor Ribs:
1. Standing seam
metal roof shall be fastened to framing members with concealed anchor ribs of minimum G-90
galvanized steel or stainless steel or other properly coated metal of adequate strength
and wear resistance to meet or exceed minimum performance requirements of this
specification.
2. Ribs shall accompany panel
movement in each direction along longitudinal direction to adequately accommodate
temperature differential and panel movement for this Project.
3. Manufacturer shall
design fastener device and spacing of fasteners to maintain required wind uplift
resistance at connection.
2. Exposed
rivets shall be self-plugging type minimum 3/16" diameter 300 series alloy stainless
steel with stainless steel stems. If located where drainage from possible head leakage
does not pass to interior, seal washers are not required, other wise, use EPDM washers
under the heads.
3. Concealed fasteners shall
be #12 size to meet pullout requirements in specific thickness of support material.
4. There shall be no exposed
fasteners except to fasten flashings, at fixing points, or as indicated on the drawings.
2. Factory-applied sidelap
sealant: Non-drying non-skinning, synthetic
polymer-based, designed for metal-to-metal concealed joints. Spectrum 1 by Tremco or
equal.
2.06 FABRICATION:
2. Provide pans in full lengths
from peak to eave as indicated.
3. Transverse or endlap seams will
not be permitted.
4. Design panels to use concealed
fasteners. Exposed fasteners in roofing pans will not be permitted.
5. Standing seam must
prevent water capillary action, or otherwise prevent water infiltration.
6. Examine
panels as they are formed to ensure panels are being formed within acceptable tolerances.
A.
Examine alignment of roof structure retrofit structural framing
subsystem before proceeding with installation of preformed metal roofing.
B.
Examine metal roof deck before starting installation. Deck must be
clear, clean and smooth, free of depressions, waves, or projections, dry and must remain
dry and free of ice and snow, after roofing application commences. Deck flutes must be
clean and dry.
2. Ensure felt installed
horizontally, starting at eave to ridge with a 6" minimum overlap.
3. Ensure that all fasteners are
totally flush with the substrate.
3.02 INSTALLATION:
2. Isolate dissimilar metals and
masonry or concrete from metals with bituminous coating. Use gasketed fasteners where
required to prevent corrosive action between fastener, substrate and panels.
3. Limit exposed fasteners to
extent indicated on shop drawings.
4. Anchorage shall allow for
temperature expansion and contraction movement without stress or elongation of panels,
clips, or anchors. Attach clips to structural substrate using fasteners of size and
spacing as determined by manufacturers design analysis to resist specified uplift
and thermal movement forces.
5. Coordinate flashing and
sheet metal work to provide weathertight conditions at roof terminations. Fabricate and
install in accordance with standards of SMACNA Manual using continuous cleats at all
exposed edges.
2. Install Retrofit Hat Section
Purlins, spaced as indicated on plans.
C.
Preformed Metal Panels:
2. Verify with manufacturer
locations of fixed connections and expansion connections.
3. Roll form panels on site with Portable Roll Former in continuous, eave to
ridge lengths. Take care to properly support long panels (support at max. 6' intervals).
4. Install starter and edge trim
before installing roof panels.
5. Remove protective strippable
film prior to installation of roof panels.
6. Install panels to either
Continuous Clips per manufacturers
details.
7. Vinyl Weatherseal is factory-installed on Continuous Clip.
8. Seam Panel sidelaps using
power-driven Seamer as recommended by manufacturer to ensure watertightness.
9. Erect metal roofing with lines,
planes, rises and angles sharp and true, and plane surfaces free from objectionable wave,
warp, dents, buckle or other physical defects with minimum oil canning.
10. Do not allow traffic on completed
roof. If required, provide cushioned walk
boards.
11. Protect installed roof panels and
trim from damage caused by adjacent construction until completion of installation.
12. Remove and replace any panels or
components which are damaged beyond successful repair.
2. Conceal fasteners and expansion
provisions wherever possible.
3. Fold back edges of concealed
side of exposed edge to form hem.
4. Insert metal flashings into
reglets, anchor with fasteners and wedges and seal joints.
5. Set sheet metal items level,
true to line, and plumb.
6. Secure to wood with screws.
7. Set metal already partly formed
in place and fasten to by means of cleats.
8. Use cleats to keep laps closed
when face width exceeds 8" for 24 gauge steel.
A.
Tolerances:
2. Retrofit Roof Structural Roof
Structural Subsystem are designed for minimum roof slope of 1/2:12 (refer to roof plans
for areas and slope).
2. Jointly examine roof structure
with installer prior to beginning roof installation.
3. Manufacturers representati